TS590s service manual, Krótkofalarskie
[ Pobierz całość w formacie PDF ]HF / 50MHz ALL MODE TRANSCEIVER
TS-590S
SERVICE MANUAL
© 2010-9 PRINTED IN JAPAN
B51-8941-00 (N) 283
Phone jack (9P)
(E11-0705-15)
Knob (RIT)
(K29-9471-03)
Knob (MULTI)
(K29-9456-23)
Key top (8key)
(K29-9466-02)
Panel
(A62-1176-02)
Front glass
(B10-2799-02)
Key top (5key)
(K29-9469-02)
Foot (Front)
(J02-0442-04)x2
Key top (25key)
(K29-9467-02)
Knob (Main knob)
(K21-1107-13)
Key top (20key)
(K29-9468-02)
Knob (Inside/HI)
(K29-9477-03)
Knob (Outside/LO)
(K29-9478-03)
Knob (Outside/SQL, RF)
(K29-9391-13)x2
RF coaxial receptacle (Round)
(E06-0858-25)
Foot (Front)
(J02-0440-04)
Knob (Inside/NOTCH, AF)
(K29-9390-03)x2
RF coaxial receptacle (M)
(E04-0167-15)x2
Lead wire with connector (EXT.AT)
(E37-0891-25)
Lead wire with terminal
(E37-1480-05)
Sub socket (D)
(E58-0529-05)
3.5D phone
jack (3P)
(E11-0414-15)
Rectangular receptacle
(E58-0537-05)
DIN socket
(E06-0752-15)
Phone jack (9P)
(E11-0705-15)
Foot (Back)
(J02-0475-05)x2
DIN socket
(E56-0408-15)
3.5D phone jack (3P)
(E11-0455-05)
Pin jack
(E13-0166-25)x2
This product complies with the
RoHS
directive for the European market.
This product uses Lead Free solder.
TS-590S
CONTENTS
DISASSEMBLY FOR REPAIR ................................................... 3
CIRCUIT DESCRIPTION ........................................................... 5
COMPONENTS DESCRIPTION.............................................. 20
SEMICONDUCTOR DATA...................................................... 27
PARTS LIST ............................................................................ 34
EXPLODED VIEW ................................................................... 63
PACKING................................................................................. 66
ADJUSTMENT ....................................................................... 67
TERMINAL FUNCTION .......................................................... 81
PC BOARD
FINAL UNIT (X45-391X-XX)............................................... 88
CONTROL UNIT (X53-446X-XX) (A/3) .............................. 92
CONTROL UNIT (X53-446X-XX) (B,C/3)........................... 96
DISPLAY UNIT (X54-3700-00) .......................................... 100
TX-RX UNIT (X57-785X-XX) ............................................ 104
INTERCONNECTION DIAGRAM ......................................... 108
SCHEMATIC DIAGRAM ....................................................... 110
BLOCK DIAGRAM ................................................................ 136
LEVEL DIAGRAM ................................................................. 138
OPTIONAL ACCESSORIES
PS-60 (DC Power Supply)................................................ 140
ARCP-590 (Radio Control Program) ............................... 140
ARHP-590 (Radio Host Program) .................................... 140
ARUA-10 (USB Audio Controller) ................................... 140
SPECIFICATIONS ................................................................. 141
Document Copyrights
Copyright 2010 by Kenwood Corporation. All rights re-
served.
No part of this manual may be reproduced, translated,
distributed, or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording, or other-
wise, for any purpose without the prior written permission
of Kenwood.
Disclaimer
While every precaution has been taken in the preparation
of this manual, Kenwood assumes no responsibility for er-
rors or omissions. Neither is any liability assumed for dam-
ages resulting from the use of the information contained
herein. Kenwood reserves the right to make changes to any
products herein at any time for improvement purposes.
2
TS-590S
DISASSEMBLY FOR REPAIR
Removing the torque changeover lever
(G02-1858-03)
1. Insert the tip of a fl at-head screwdriver (or other imple-
ment) under the tab of the torque changeover lever, then
lift the tab using the tip of the fl at-head screwdriver. (
q
)
Caution:
Be careful not to damage the panel when lifting
it.
2. Turn the lever section of the torque changeover lever to
the right, as in the position described in step 1. (
w
)
Mounting the torque changeover lever
(G02-1858-03)
1. Insert the torque changeover lever by aligning the three
tabs of the panel. (
q
)
:
:
@
2. Slightly turn the lever section of the torque changeover
lever to the left (
e
) while pressing the surface near the
tab at the lower right of the torque changeover lever (
w
).
Caution:
Confirm that the torque changeover lever is
caught by the lower right tab of the panel.
3. Turn the lever section of the torque changeover lever to
the left (
t
) while pressing the surface near the tab at
the upper right of the torque changeover lever (
r
), then
mount it onto the panel.
3. Lift the torque changeover lever and remove it from the
panel. (
e
)
@
;
.
=
.
Procedures when Replacing the Diode
(1SR139-400) for hand mounting
1. When replacing the diode (D304: 1SR139-400) used by
the Control unit (A/3) (PCB number: J79-0279-09), cut
the leg of a new diode.
5mm
(0.2 inches)
2mm
(0.08 inches)
Cathode band (Green)
3
TS-590S
DISASSEMBLY FOR REPAIR
2. Bend the leg of the diode as shown in the fi gure.
Coaxial cable
(E37-1495-05)
Coaxial cable
(E37-1496-05)
Flat cable
(E37-1492-05)
Flat cable
(E37-1491-05)
3. Solder the diode between Q61 (Collector) and the solder
pad (Base) of the Control unit (A/3), as shown in the fi g-
ure.
Note:
1) Confi rm the direction of the cathode band when install-
ing the diode.
2) Install the diode so that it is positioned on the dotted
line.
3) Install the diode so that its height from the surface of the
PCB is 4mm (0.16 inches) or less (Height of rubber sheet
(G11-4536-04): 4mm (0.16 inches)).
Separate the two
coaxial cables
Push the flat cables into
the gap of the chassis
Install the diode so that it is positioned
on the dotted line.
Control unit (A/3)
Caution for Replacing the LED
(B30-2322-05, B30-2323-05)
When replacing the “B30-2322-05” or “B30-2323-05”
LED used by the Display unit (A/6), order and replace the
LED for service into which the rank is divided according to
brightness, according to the following procedures, so that
the brightness of the LED backlight remains uniform after
replacing the LED.
Transistor (Q61)
Diode (D304)
Cathode band
1. Confi rm whether the “A” or “Z” stamp is pushed on the
foil side of Display unit (A/6).
4mm
(0.16 inches)
Confirm whether stamp
“A” is pushed.
Confirm whether stamp
“Z” is pushed.
below
4mm
(0.16 inches)
Rubber sheet
(G11-4536-04)
Diode
Display u
n
it (
A
/6)
Foil side
Precautions for Reassembly
Perform the following steps when assembling the bottom
side of the transceiver.
1. Separate the two coaxial cables (E37-1495-05, E37-1496-
05) as shown in the fi gure.
2. Push the two fl at cables (E37-1491-05, E37-1492-05) into
the gap of the chassis so they do not come into contact
with the cabinet.
2. Order and replace the LED for service as shown in the
following table according to whether stamp “A” or “Z”
exists or not.
Service LED part number for
B30-2322-05 (Amber)
Service LED part number for
B30-2323-05 (Green)
Stamp “A”
exists
Stamp “A”
does not exist
Stamp “Z”
exists
Stamp “Z” does
not exist
W05-1636-00
(High brightness)
W05-1637-00
(Low and medium
brightness)
W05-1638-00
(High brightness)
W05-1639-00
(Low and medium
brightness)
4
TS-590S
CIRCUIT DESCRIPTION
Frequency Confi guration
Figure 1 shows the frequency confi guration of this trans-
ceiver.
While transmitting, FM mode operates in a double con-
version and other modes (AM, SSB, CW, FSK) operate in a
triple conversion.
While receiving, the fi rst IF operates in 73.095MHz triple
conversion. In modes other than FM, the third IF is 24kHz,
and the IF signal is converted by an A/D converter and input
into DSP. The FM mode is detected in the FM IC, and the
audio signal is converted by an A/D converter and input into
the DSP. Under the following conditions, the fi rst IF oper-
ates its reception in 11.374MHz double conversion.
1) Modes other than AM or FM
2) Amateur band within the 1.8/3.5/7/14/21MHz bands
3) DSP fi lter’s bandwidth is 2.7kHz or lower
RX MIX
11.374MHz
1st IF
RX-1
ANT
455kHz
IFB
3rd IF
TX/RX
MIX
RX MIX
73.095MHz
1st IF
10.695MHz
2nd IF
RX-2
FM
FM IC
NJM2591
AF
IFA
TX MIX
except
FM
RX MIX
ADC
DAC
AF OUT
24kHz
24kHz
PLL
AD4111
DSP
TX
MIX
DAC
ADC
MIC IN
FM MOD
x2
VCO
x2
DDS
AD9951
DDS
AD9835
x2
X502
15.6MHz
Fig. 1 Frequency confi guration
Reference Signal Generator
The reference frequency (fstd), which is used to control
the individual LO frequencies, oscillates at 15.6MHz in a
crystal oscillation circuit (X502, Q501). This 15.6MHz signal
passes through a buffer (Q502) and is doubled in a multiplier
(Q503) to generate a 31.2MHz signal. The 31.2MHz signal is
used as a reference signal for LO3 (the third local oscillator)
DDS (IC601). The 31.2MHz signal is doubled in multipliers
(Q504, Q505) to generate a 62.4MHz signal. The 62.4MHz
signal is used as a reference signal for LO1 (the fi rst local
oscillator) PLL (IC801).
The SO-3 (TCXO unit: 15.6MHz) is confi gured as an op-
tion in this transceiver, so that you can replace the crystal
oscillation circuit (X502, Q501) with the SO-3. When using
the SO-3, remove the CN903 and CN904 short jumper wires
in order to stop the operation of the crystal oscillation circuit
(X502, Q501).
LO1/ LO2/ LO3
■
LO1 (the fi rst local oscillator)
The VCO (Q806) oscillates at 196.8MHz. Only the double
frequency component, 393.6MHz, of this VCO’s oscilla-
tion output is extracted and input into PLL (IC801) pin 6.
This input signal is divided into 1/N within the PLL. Also,
the 62.4MHz signal (15.6MHz reference frequency x 4) is
input into PLL pin 8 and divided into 1/R within the PLL. By
a phase comparator in the PLL, the frequency divided into
1/N and the frequency divided into 1/R are compared, and
then the frequency is locked. The comparison frequency (fø)
at this time is 120kHz when transmitting FM, and 2.4MHz
otherwise.
393.6MHz signal locked by PLL (IC801) would be used
as reference by DDS (IC803). The output signal from DDS
(IC803) is 12.495MHz to 32.195MHz when RX-1 path is
selected, amplified at the broad band amplifier (IC804),
5
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