TRX680 Rincon, Honda
[ Pobierz całość w formacie PDF ]//-->2006SERVICANUAL\RX680FA/FGAA Few Words About SafetyService InformationThe service and repair information contained in this manual is intended for use by qualified, professional technicians.Attempting service or repairs without the proper training, tools, and equipment could cause injury to you or others. It could alsodamage the vehicle or create an unsafe condition.This manual describes the proper methods and procedures for performing service, maintenance, and repairs. Some proceduresrequire the use of specially designed tools and dedicated equipment. Any person who intends to use a replacement part, serviceprocedure or a tool that is not recommended by Honda, must determine the risks to their personal safety and the safe operation ofthe vehicle.If you need to replace a part, use genuine Honda parts with the correct part number or an equivalent part. We strongly recommendthat you do not use replacement parts of inferior quality.For Your Customer's SafetyProper service and maintenance are essential to the customer's safety andthe reliability of the vehicle. Any error or oversight while servicing a vehiclecan result in faulty operation, damage to the vehicle, or injury to others.AWARNINGImproper service or repairs can create anunsafe condition that can cause your customeror others to be seriously hurt or killed.Follow the procedures and precautions in thismanual and other service materials carefully.For Your SafetyBecause this manual is intended for the professional service technician, wedo not provide warnings about many basic shop safety practices (e.g., Hotparts-wear gloves). If you have not received shop safety training or do notfeel confident about your knowledge of safe servicing practice, werecommended that you do not attempt to perform the procedures describedin this manual.Some of the most important general service safety precautions are givenbelow. However, we cannot warn you of every conceivable hazard that canarise in performing service and repair procedures. Only you can decidewhether or not you should perform a given task.AWARNINGFailure to properly follow instructions andprecautions can cause you to be seriously hurtor killed.Follow the procedures and precautions in thismanual carefully.Important Safety PrecautionsMake sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing andusing safety equipment. When performing any service task, be especially careful of the following:• Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skillsrequired to perform the tasks safely and completely.• Protect your eyes by using proper safety glasses, goggles or face shields any time you hammer, drill, grind, pry or work aroundpressurized air or liquids, and springs or other stored-energy components. If there is any doubt, put on eye protection.• Use other protective wear when necessary, for example gloves or safety shoes. Handling hot or sharp parts can cause severeburns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves.• Protect yourself and others whenever you have the vehicle up in the air. Any time you lift the vehicle, either with a hoist or a jack,make sure that it is always securely supported. Use jack stands.Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise.This will help eliminate several potential hazards:• Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine.• Burns from hot parts or coolant. Let the engine and exhaust system cool before working in those areas.• Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers and clothing are out of the way.Gasoline vapors and hydrogen gases from batteries are explosive. To reduce the possibility of a fire or explosion, be careful whenworking around gasoline or batteries.• Use only a nonflammable solvent, not gasoline, to clean parts.• Never drain or store gasoline in an open container.• Keep all cigarettes, sparks and flames away from the battery and all fuel-related parts.HOW TO USE THIS MANUALThis service manual describes the service procedures for the TRX680FAand TRX680FGA.Follow the Maintenance Schedule (Section 4) recommendations toensure that the vehicle is in peak operating condition and the emissionlevels are within the standards set by the California Air Resources Board(CARB).Performing the first scheduled maintenance is very important. Itcompensates for the initial wear that occurs during the break-in period.Sections 1 and 4 apply to the whole vehicle.. Section 3 illustratesprocedures for removal/installation of components that may be requiredto perform service described in the following sections.Sections 5 through 23 describe parts of the vehicle, grouped accordingto location.Find the section you want on this page, then turn to the table of contentson the first page of the section.Most sections start with an assembly or system illustration, serviceinformation and troubleshooting for the section. The subsequent pagesgive detailed procedure.If you are not familiar with this vehicle, read Technical Features in section2.If you don't know the source of the trouble, go to section 25Troubleshooting.Your safety, and the safety of others, is very important. To help youmake informed decisions we have provided safety messages andother information throughout this manual. Of course, it is notpractical or possible to warn you about all the hazards associatedwith servicing this vehicle.You must use your own good judgement.You will find important safety information in a variety of formsincluding:• Safety Labels - on the vehicle• Safety Messages - preceded by a safety alert symbolfl\andone of three signal words, DANGER, WARNING, or CAUTION.These signal words mean:You WILL be KILLED or SERIOUSLYi i DANGERHURT if you don't follow instructions.CONTENTSGENERALTECHNICALFRAME/BODYSYSTEMMAINTENANCELUBRICATION SYSTEMFUEL SYSTEMCOOLING SYSTEMENGINELUZCYLINDERREMOVAL/INSTALLATIONHEAD/VALVE/CAMSHAFTINFORMATIONFEATURESPANELS/EXHAUSToCYLINDER/PISTONALTERNATOR/STARTERCLUTCHLINKAGESUB-TRANSMISSION/GEARSHIFTCR AN KCASE/CR AN KSH AFT/BALANCERDRIVE TRAIN SYSTEMFRONT(AIOREARWHEEL/SUSPENSION/STEERINGWHEEL/SUSPENSIONAWARNINGACAUTIONYou CAN be KILLED or SERIOUSLY HURTif you don't follow instructions.You CAN be HURT if you don't followinstructions.<BRAKE SYSTEMFRONT DRIVING MECHANISMREAR DRIVING MECHANISMBATTERY/CHARGINGSYSTEMInstructions - how to service this vehicle correctly and safely.As you read this manual, you will find information that is preceded by a|NOTICEI symbol. The purpose of this message is to help preventdamage to your vehicle, other property, or the environment.ALL INFORMATION, ILLUSTRATIONS, DIREC-TIONS AND SPECIFICATIONS INCLUDED INTHIS PUBLICATION ARE BASED ON THE LAT-EST PRODUCT INFORMATION AVAILABLE ATTHE TIME OF APPROVAL FOR PRINTING.Honda Motor Co., Ltd. RESERVES THE RIGHTTO MAKE CHANGES AT ANY TIME WITHOUTNOTICE AND WITHOUT INCURRING ANY OBLI-GATION WHATSOEVER. NO PART OF THISPUBLICATION MAY BE REPRODUCED WITH-OUT WRITTEN PERMISSION. THIS MANUAL ISWRITTENFORPERSONSWHOHAVEACQUIRED BASIC KNOWLEDGE OF MAINTE-NANCE ON Honda MOTORCYCLES, MOTORSCOOTERS OR ATVS.Honda Motor Co., Ltd.SERVICE PUBLICATION OFFICEuccoUJUJ<IGNITIONSYSTEMELECTRIC STARTERLIGHTS/METERS/SWITCHESWIRING DIAGRAMTROUBLESHOOTINGINDEXDate of Issue: Nov, 2005©Honda Motor Co., Ltd.SYMBOLSThe symbols used throughout this manual show specific service procedures. If supplementary information is required pertaining tothese symbols, it would be explained specifically in the text without the use of the symbols.Replace the part(s) with new one(s) before assembly.1Use the recommended engine oil, unless otherwise specified.1,.-¥iiitwnUse molybdenum oil solution (mixture of the engine oil and molybdenum grease in a ratio of 1:1).Use multi-purpose grease (lithium based multi-purpose grease NLGI #2 or equivalent).Use molybdenum disulfide grease (containing more than 3% molybdenum disulfide, NLGI #2 orequivalent).Example: Molykote® BR-2 plus manufactured by Dow Corning U.S.A.Multi-purpose M-2 manufactured by Mitsubishi Oil, JapanUse molybdenum disulfide paste (containing more than 40% molybdenum disulfide, NLGI #2 orequivalent).Example: Molykote® G-n Paste manufactured by Dow Corning U.S.A.Honda Moly 60 (U.S.A. only)Rocol ASP manufactured by Rocol Limited, U.K.Rocol Paste manufactured by Sumico Lubricant, JapanUse silicone grease.Apply a locking agent. Use a medium strength locking agent unless otherwise specified.Apply sealant.1Use DOT 4 brake fluid. Use the recommended brake fluid unless otherwise specified.Use fork or suspension fluid.1. GENERAL INFORMATIONSERVICE RULESMODEL IDENTIFICATIONGENERAL SPECIFICATIONSLUBRICATION SYSTEMSPECIFICATIONSFUEL SYSTEM SPECIFICATIONSCOOLING SYSTEM SPECIFICATIONSCYLINDER HEAD/VALVE/CAMSHAFTSPECIFICATIONSCYLINDER/PISTON SPECIFICATIONSALTERNATOR/STARTER CLUTCHSPECIFICATIONSSUB-TRANSMISSION/GEARSHIFTLINKAGE SPECIFICATIONSCRANKCASE/CRANKSHAFT/BALANCERSPECIFICATIONSDRIVETRAIN SPECIFICATIONS1-21-3REAR WHEEL/SUSPENSIONSPECIFICATIONSBRAKE SYSTEM SPECIFICATIONS1-91-10••• 1-5FRONT DRIVING MECHANISMSPECIFICATIONS•1-71-71-71-81-8REAR DRIVING MECHANISMSPECIFICATIONSBATTERY/CHARGING SYSTEMSPECIFICATIONSIGNITION SYSTEM SPECIFICATIONSELECTRIC STARTER SPECIFICATIONSLIGHTS/METERS/SWITCHESSPECIFICATIONSSTANDARD TORQUE VALUES1-9ENGINE & FRAME TORQUE VALUES1-91-9LUBRICATION & SEAL POINTSCABLE & HARNESS ROUTINGEMISSION CONTROL SYSTEMS1-121-171-201-391-101-101-101-111-111-81-111-12FRONT WHEEL/SUSPENSION/STEERINGSPECIFICATIONS1-91-1 [ Pobierz całość w formacie PDF ]